The following factors should be considered while designing machine parts to avoid fatigue failure:
- Variation in the size of the component should be as gradual as possible.
- The holes, notches and other stress raisers should be avoided.
- The proper stress deconcentrators such as fillets and notches should be provided wherever necessary.
- The parts should be protected from corrosive atmosphere.
- A smooth finish of outer surface of the component increases the fatigue life.
- The material with high fatigue strength should be selected.
- The residual compressive stresses over the parts surface increases its fatigue strength.
Reference:
Textbook of machine design by khurmi, gupta